Thursday, January 5, 2012

Hidden Values & a Compressor Tip

Often boardroom discussions for service businesses focus on customer satisfaction. Our conversations lead to the topic of customers who “get it” and those who don’t. How can our service be evaluated by a customer who doesn’t see non-events as the result of efforts? I am not very good at brazing. For the most part I have been in-house employed and had the luxury of maintaining equipment as opposed to the outsourced service who attends to emergencies. The job focus is very different and different skill sets are required.
     Once I worked at a multi-building site which had five walk in freezers. Mostly due to an unstable power grid we had frequent power outages of significant duration. When I came to work with them there was a budget line item for replacement of at least one refrigeration compressor annually, at about $4,500. In my formative years I had learned what damage these outages can do by breaking crankshafts, pistons, and rods upon a return to power. When the first outage hit I ran to all the compressors and closed the suction valve. Then I could perform a supervised start up and avoid compressor damage. I also provided refrigeration wrenches at all the smaller compressors with suction valves. The building mechanics were instructed to isolate the compressor if an outage of more than 20 minutes occurred. In three years we lost no compressors. Since we avoided failures, the brazing skills, little that they were, never got used.
     Along comes the fourth year and we relocated a walk in freezer. The evaporator was in a difficult location and I was moving into bifocal age. I just couldn’t get the joint brazed. I had to bring in a service contractor to finish the job. All hell broke loose. What kind of mechanic can’t braze!
     I guess if we lost more compressors I could have honed my skills. Maybe I “didn’t get it.” That was about 20 years ago. It is amazing how each experience teaches us something…… and how well we remember.
Bernie

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